Insights
April 3, 2023 · 1 min read · Process
Even though micro welding is one of the most demanding forms of joining metals, its results are precise and clean. Micro welding is a difficult process due to the miniature size of the metals that requires the welder to control energy output and be steady with tools. Percussion welding is one form of micro welding, the following is a simple breakdown of how our Percussion Welder works when joining metals.
Chapter 01 / 02
MTI Micro Welding's Percussion Welder: How It Works
The Percussion Welder joins components smaller than the ones in average welding processes with parts as small as .003 inches. Considering the high precision levels required, this process may require microscopes to view the tiny metals that require welding. Here’s how it works:
- The welder loads two metals with weld points at a pre-set gap. These gaps vary depending on the type of application.
- An electrical arc is introduced at the point where the materials join for generation of heat. Each end becomes molten, and pressure is applied to join the two materials and create a complete bond.
- It only takes a few milliseconds to join the two parts without any filler material.
- Such quick welding processes with higher levels of precision are ideal for medical technology, electrical engineering, automotive electrical systems, and lighting fixtures.
Chapter 02 / 02
Our welding technology can handle your dissimilar materials
Percussion micro - welding is a viable method for joining different metals. They include but are not limited to the following;
- Bronze
- Stainless steel
- Copper
- Tungsten
- Titanium
- Nickel
- Iron
Contact us if you have questions about the specific materials required in your application.
Percussion Welder helps engineers achieve strong micro-joints for various uses. The adaptability of the percussive welding process to various materials makes it a versatile option for numerous industries.
Contact us today to learn more about our Percussion Welder product suite.
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Read →FAQ
What is percussion welding?
A heat-plus-impact process for joining metals.
An electric arc supplies the heat, then a rapid mechanical movement forces the two materials together, forming a full metallic bond with no filler.
Do I need filler metal, solder or flux?
No. There's no filler, solder or flux, and no electrodes to wear out.
That means cleaner joints, less waste, and no consumables to buy.
How do I know if my materials can be welded?
Start with the Parameter Finder or the weld schedules table.
If your pair isn't listed, tell us your weld challenge. We'll reply with a straight answer about whether percussion welding is a fit, and how.
Still have a question? Tell us your weld challenge and an engineer will reply.
Start here
Share what you're joining and what's going wrong. We'll tell you straight whether percussion welding is a fit.
Prefer to talk? Book a demo or call 303-536-7838