Equipment
4
system components: 858, 726, 808, Weld Monitor
< 2 ms
weld time
No filler
no flux or solder
Since 1990
welding experience, ISO 9001 certified

Chapter 01 / 06
The Percussion Welding System
We offer a complete Percussion Welding System to our customer base at MTI MicroWelding to assist with your microjoining needs, including the 858 Percussion Welder, the Percussion Weld Monitor, and the Model 726 Bench Fixture. Our powerful welding solution can be used for a wide range of applications, ensuring precision and speed every time.
The 858 Percussion Welder front panel is designed to make micro welding simple. Users can set it up and complete welds in minimal time. This product is incredibly accurate and is easily adjusted for accurate metal joining of dissimilar materials. You can complete complex welds without reducing the hardness of the metal, increasing resistance, or introducing incompatible material.



Chapter 02 / 06
858 Percussion Welder
The 858 Percussion Welder front panel is designed to make micro welding simple and efficient. Users can set it up and complete welds in minimal time. This product is incredibly accurate and is easily adjusted for precise metal joining of dissimilar materials. The 858 Percussion Welder allows you to complete complex welds without reducing the hardness of the metal, increasing resistance, or introducing incompatible material. This versatility makes it an essential tool for industries such as automotive, aerospace, and medical device manufacturing.
The 858 Percussion Welder is equipped with user-friendly controls that allow for easy adjustments, ensuring consistent and reliable welds. Its advanced technology ensures that even the most delicate and intricate welding tasks are handled with precision, making it a go-to solution for high-quality micro-welding applications.










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Send samples and we'll run test welds before you commit.
Gallery
The system, piece by piece
Power supply, fixture, monitor and the welds they make.
Chapter 03 / 06
Model 726 Bench Fixture
The Model 726 Bench Fixture is the “weld head” of the MTI Percussion Welder system. When combined with the 858 Percussion Welder, the system produces some of the most consistent and reliable weld joints available in the industry. The 726 Bench Fixture can be adjusted on the X, Y, and Z axis to make precise adjustments and is simply operated with an initiation switch to make the weld. This adjustability allows for greater flexibility and control, making it ideal for a variety of welding applications.
The 726 Bench Fixture ensures that each weld is executed with precision and consistency, reducing the likelihood of errors and enhancing the overall quality of the welds. Its robust design and ease of use make it a valuable addition to any micro-welding setup, ensuring that even the most demanding welding tasks are completed with accuracy.



Chapter 04 / 06
Percussion Weld Monitor
MTI MicroWelding also provides the Percussion Weld Monitor, which offers waveform analysis to aid in the development of delicate weld settings. The Weld Monitor helps set up welds for particular products, evaluate production welds, and collect data to meet your QC requirements. This comprehensive monitoring system ensures that every weld is performed to the highest standards, providing valuable insights and data for continuous improvement.
The Percussion Weld Monitor allows for real-time evaluation of welds, ensuring that any issues are identified and addressed promptly. This capability enhances the reliability and quality of the welding process, making it an indispensable tool for industries that require precise and high-quality welds.









Chapter 05 / 06
Model 808 Percussion Welder Actuator
The Model 808 Percussion Welder Actuator is a solenoid specifically designed for percussion welding, with a low mass of the moving parts, allowing for the rapid acceleration of the weldment held in the moving wire holder. Rapid acceleration is crucial to producing clean and strong weld joints the instant the two dissimilar metals come into contact. With the operating voltage provided by the 858 Percussion Welder, the 808 Actuator delivers consistent acceleration, which results in a consistent and repeatable welding process, forming an efficient and crucial tool in production.



Want to see it on your parts?
Send samples and we'll run test welds before you commit.
Chapter 06 / 06
Operation So Simple And Intuitive, We Can Show You How To Use The Bench Fixture
If you’re like us, sometimes a picture (or video) is worth a thousand words. Watch our video showing you step-by-step how easy Percussion Welder 726 Bench fixture is to operate.

Where to next
858 Percussion Welder
The 858 Percussion Welder Front panel makes micro-welding simple with the advanced features any type of micro welding is possible. Call us on 303-536-7838 for more details.
Open →726 Bench Fixture
The 726 Bench Fixture is the “weld head” of the MTI Percussion Welder system. When combined with the Model 858 Percussion Welder the system provides everything required for producing consistent, reliable weld joints. Call us on 303-536-7838 for more details.
Open →Percussion Weld Monitor
The Percussion Weld Monitor provides waveform analysis to aid in the development of weld settings, define a "signature" waveform for any particular product, evaluate production welds, and collect data to meet your QC requirements. Call us on 303-536-7838 for more details.
Open →Actuator
The Model 808 Percussion Welder Actuator is a solenoid specifically designed for percussion welding, with a low mass of the moving parts, allowing for the rapid acceleration of the weldment held in the moving wire holder.
Open →FAQ
What is in the percussion welding system?
The 858 Percussion Welder (power supply and controller), the Model 726 Bench Fixture (the weld head), the Model 808 Percussion Welder Actuator (the solenoid), and the optional Percussion Weld Monitor.
What does the 858 do?
Its front panel sets up the weld. It is easily adjusted for joining dissimilar materials without reducing the hardness of the metal, increasing resistance, or introducing incompatible material.
How is the 726 adjusted and operated?
It adjusts on the X, Y and Z axes for precise alignment and is operated with an initiation switch to make the weld.
What does the Percussion Weld Monitor add?
Waveform analysis to help develop weld settings, set up welds for particular products, evaluate production welds, and collect data for your QC requirements.
What does the 808 Actuator do?
It is a low-mass solenoid that rapidly accelerates the weldment in the moving wire holder. Driven by the 858, it gives consistent acceleration and a repeatable process.
Still have a question? Tell us your weld challenge and an engineer will reply.
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Tell us what you are joining and we will recommend a configuration.
Prefer to talk? Book a demo or call 303-536-7838

