Applications
4
application areas: automotive, medical, electronics, sensors
0
solder, flux or filler needed
Since 1990
solving joining problems
Chapter 01 / 07
WHAT IT DOES
Percussion Welder revolutionizes the micro-welding landscape by delivering unmatched precision, reliability, and versatility across a multitude of industries. Our cutting-edge technology enables designers and engineers to achieve seamless welds in even the most challenging applications, pushing the boundaries of what's possible. Whether you’re working with dissimilar metals, intricate components, or high-volume production, Percussion Welder offers solutions that optimize design, performance, and efficiency, transforming your manufacturing process and ensuring superior results.
Chapter 02 / 07
Redefining the Cutting Edge of Micro-Welding
Percussion Welder is at the forefront of micro-welding technology, revolutionizing some of the most complex and delicate design applications across various industries worldwide. Designers and engineers are discovering new possibilities with Percussion Welder, enabling them to achieve what was previously thought impossible. Our technology optimizes design, performance, and efficiency in nearly any micro-welding situation. Whether you're working in the automotive, medical, electronics, or aerospace industry, Percussion Welder's innovative solutions provide the precision and reliability needed to meet the highest standards of quality and functionality. Embrace the future of micro-welding with Percussion Welder and unlock new potentials in your projects.
Want to see it on your parts?
Send samples and we'll run test welds before you commit.
Gallery
Joints from the application areas
Chapter 03 / 07
Automotive Industry
One of the biggest micro-weld challenges in battery design and manufacturing is the need to join dissimilar metals. This often results in design modifications and inefficient workarounds that impact design integrity and battery performance. Percussion Welder joins dissimilar metals efficiently, without using any filler materials, resulting in a weld that provides the structural and electrical integrity necessary for maximum battery performance.
Chapter 04 / 07
Medical Devices
In the medical industry, the precision and reliability of welding are paramount. Percussion Welder creates strong, clean welds for medical devices, ensuring they meet the highest standards of performance and safety. Our technology is ideal for producing surgical instruments, implants, and various medical components that require precise and durable connections.
Chapter 05 / 07
Electronics
Joining components like resistors, diodes, and sensors can be challenging due to the need for low resistance, high reliability, and the presence of heat-sensitive components. Percussion Welder excels in electronics design and manufacturing, providing clean, strong welds for dissimilar materials where other tools fail.
Want to see it on your parts?
Send samples and we'll run test welds before you commit.
Chapter 06 / 07
Sensors
Manufacturers use sensors in everything from appliances and automotive to medical devices. Sensors pose specific challenges that Percussion Welder overcomes by creating strong, reliable, low-resistance welds between dissimilar metals without needing consumable materials like solder or flux. This process is clean, efficient, and effective.
Precision Perfected
Nail those intricate welds with Percussion Welder's unmatched precision. Say goodbye to messy joints and hello to flawless connections that hold up under pressure. Our technology ensures every weld is clean, accurate, and reliable.
Efficiency Unleashed
Get your production roaring with lightning-fast, reliable welds. Percussion Welder maximizes efficiency, cutting down on downtime and skyrocketing your productivity. Perfect for high-volume environments, it's a game-changer for your bottom line.
Versatility Unleashed
Tackle any material, any industry with ease. From automotive to aerospace, and electronics to medical devices, Percussion Welder's versatility lets you weld dissimilar metals and complex components like a pro. One tool, endless possibilities.
Quality Guaranteed
Never second-guess your welds again. With our advanced monitoring and real-time evaluations, Percussion Welder ensures every weld meets the highest quality standards. Consistency, reliability, and top-notch performance – guaranteed.
Chapter 07 / 07
We Can Help Optimize Your Design, Too
Bring us your biggest micro-welding challenge and we can show you how Percussion Welder will help you optimize performance, design, and efficiency, giving you the unique opportunity to gain a competitive advantage. Contact us today to learn more about our revolutionary welding solutions and how they can benefit your industry.
No matter what your micro-welding challenge is, the Percussion Welder team at MTI Microwelding is available to offer guidance, answer questions, and even run live, in-person tests using our equipment.
Where to next
Industries
Percussion welding is a versatile and reliable method for joining dissimilar metals in a variety of industries. Call us on 303-536-7838 for more details.
Open →Design
With the rise of micro welding technology and the introduction of the percussion welder, the design of various components, such as electronics, sensors, light bulbs, heating elements, and batteries, has become more precise, resulting in a higher level of effectiveness.
Open →Percussion Weld Monitor
The Percussion Weld Monitor provides waveform analysis to aid in the development of weld settings, define a "signature" waveform for any particular product, evaluate production welds, and collect data to meet your QC requirements. Call us on 303-536-7838 for more details.
Open →Why It’s Different
Percussion Welder empowers some of the world’s leading companies with this ancient metal-working technique to create today’s most innovative, cutting-edge technology designs.
Open →FAQ
Which industries use percussion welding?
We work with automotive (including batteries), medical devices, electronics and sensors, and aerospace.
Why is battery joining a problem for other methods?
One of the biggest challenges in battery design is joining dissimilar metals, which often forces design changes and inefficient workarounds. Percussion welding joins them without filler material.
What does it offer for electronics?
Components such as resistors, diodes and sensors need low resistance, high reliability and tolerance of heat-sensitive parts. Percussion welding gives clean, strong welds between dissimilar materials in those cases.
Is solder or flux needed for sensors?
No. Percussion welding makes strong, reliable, low-resistance welds between dissimilar metals without consumables such as solder or flux.
How are welds checked in production?
The Percussion Weld Monitor provides monitoring and real-time evaluation of each weld.
Can you help with my design?
Yes. Bring your toughest micro-welding challenge and the team will show how percussion welding can help with performance, design and efficiency. You can also call 303-536-7838.
Still have a question? Tell us your weld challenge and an engineer will reply.
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The MTI Micro-Welding team can offer guidance, answer questions and run live tests.
Prefer to talk? Book a demo or call 303-536-7838