Medical
4 families
instruments, implants, machinery, electronics
No filler
strong welds on dissimilar materials
Minimal HAZ
protects sensitive materials, lowers contamination risk
Since 1990
MTI Micro-Welding, ISO 9001
Chapter 01 / 03
Percussion Welding in Medical
Percussion welding is revolutionizing the medical industry with its unmatched precision and reliability. Imagine creating surgical tools, implants, and medical devices with welds so strong and clean that they enhance patient safety and device longevity. Our advanced welding technology ensures minimal heat-affected zones, preserving the integrity of sensitive materials and reducing the risk of contamination. With the ability to join dissimilar metals quickly and effectively, percussion welding opens up new possibilities for innovative medical device designs. Experience the future of medical manufacturing with percussion welding – where precision meets life-saving reliability.
Chapter 02 / 03
Medical Micro Welding
At Percussion Welder, we understand the medical industry’s need for precision and accuracy. That’s why we offer medical micro welding solutions that are crucial for creating safe and reliable medical devices.
Medical devices are often small and intricate, making it challenging to weld them together. They require low resistance and high reliability and are usually made of dissimilar materials and complex components. Our Percussion Welding technology and innovative products are perfect for creating solid and durable welds without compromising the device’s design.
Our medical micro welding solutions are designed with advanced welding technology for even the most complicated applications. Within the medical industry, a wide range of device components are joined with the percussion welder.
Gallery
Fine-wire joining up close
Bench fixture and weld photos from our lab. Parts shown are lab samples, not medical devices.
Chapter 03 / 03
Surgical Instruments Implants Medical Machinery Medical Electronics
In nearly all cases, these products are made up of dissimilar materials and require precise and accurate welding. Percussion welding is an ideal method for welding these types of devices.
Topic guide
Medical Device Welding: articles
Where to next
Case Study: Micro-Welding Titanium to Stainless Steel for Medical Implants
A medical device manufacturer needed to join 0.030" titanium wires to stainless steel housings for a next-gen implantable sensor. Titanium’s biocompatibility and stainless steel’s strength were perfect for long-term
Open →What Makes High Precision Welding Vital For Heart Pacemaker Leads?
It's crucial to understand the significance of high precision welding when it comes to manufacturing heart pacemaker leads. These leads play a critical role in ensuring the proper functioning of lifesaving pacemakers.
Open →858 Percussion Welder
The 858 Percussion Welder Front panel makes micro-welding simple with the advanced features any type of micro welding is possible. Call us on 303-536-7838 for more details.
Open →Percussion Weld Monitor
The Percussion Weld Monitor provides waveform analysis to aid in the development of weld settings, define a "signature" waveform for any particular product, evaluate production welds, and collect data to meet your QC requirements. Call us on 303-536-7838 for more details.
Open →FAQ
What is medical micro welding, and why is it important in the healthcare industry?
Medical micro welding is a specialized welding technique used in the healthcare industry to create precise and reliable welds on small and intricate medical device components. It combines the precision of micro welding with the efficiency of percussion welding.
Medical micro welding is a precise welding technique used to join small and intricate components in medical devices. It is crucial in healthcare because it ensures the reliability and safety of medical devices that directly impact patient well-being.
How does Percussion Welding Benefit Medical Device Manufacturing?
Percussion welding offers several benefits in medical device manufacturing, including the ability to create strong and durable welds on dissimilar materials, ensuring device integrity and safety.
Micro welding is used in various medical devices, including surgical instruments, implants, medical machinery, and medical electronics. These devices often contain complex components that require precision welding.
What Types of Medical Devices Require Micro Welding?
Surgical instruments, implants, medical machinery, and medical electronics often require micro welding to join dissimilar materials and intricate components with precision.
Why is Precision Important in Medical Device Welding?
Precision is crucial in medical device welding to maintain the device’s functionality, reliability, and safety. Microscopic inaccuracies can have severe consequences in medical applications.
What Materials Can Be Welded Using Percussion Welding for Medical Devices?
Percussion welding can be used to join various materials commonly used in medical devices, including stainless steel, titanium, and biocompatible alloys.
How Does Percussion Welding Ensure High Reliability in Medical Devices?
Percussion welding’s high-energy mechanical impacts create robust and reliable welds without the need for filler materials, ensuring the durability and longevity of medical devices.
Is Micro Welding Suitable for High-Volume Medical Device Production?
Yes, micro welding, particularly when combined with percussion welding, is suitable for high-volume production due to its efficiency, precision, and compatibility with automated systems.
What Are the Design Flexibility Benefits of Medical Micro Welding?
Medical micro welding allows for the welding of small and intricate components, offering design flexibility in creating complex medical devices.
Can Micro Welding Be Used for R&D and Customization in the Medical Industry?
Absolutely, micro welding is essential for research and development in the medical field, as well as for customizing medical devices to meet specific patient needs.
Why Choose Percussion Welding Technology for Medical Micro Welding?
Percussion welding technology combines precision and efficiency, making it an ideal choice for welding intricate medical device components with dissimilar materials, ensuring the highest quality standards are met.
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Tell us the materials and wire or pin sizes, and we will talk through what a percussion weld can do with them.
Prefer to talk? Book a demo or call 303-536-7838