Percussion Welder

Why percussion

The whole forge-weld action takes less than 2 milliseconds, with no filler, solder or flux.

< 2 ms

entire weld action

400 ms

to blink, for comparison

0

filler, solder or flux

ISO 9001

certified company

Percussion welder power supply and bench fixture with red toggle clamp on a bright workbench

Chapter 01 / 03

Revolutionize Your Welding with Percussion Welder: Unmatched Speed and Precision

Unlock the future of welding with Percussion Welder, the innovative solution for joining dissimilar metals with unprecedented speed and strength. Our advanced welding technology fuses materials in less than 2 milliseconds, providing strong, clean welds without the need for consumables or filler materials. Experience unparalleled design freedom, reduced waste, and optimal efficiency, making Percussion Welder the ideal choice for cutting-edge technology designs in medical, automotive, aerospace, and more. Discover the difference with Percussion Welder and transform your welding processes today.

About Us
Animation frame of two rods meeting with the Percussion logo and a millisecond counter
↓Next: Unprecedented, Virtually Unlimited Design Freedom

Chapter 02 / 03

Unprecedented, Virtually Unlimited Design Freedom

Percussion welding equipment empowers you to join difficult to weld material combinations together, in orientations previously considered impossible.

Percussion welding uses heat and percussive force to create metallic bonds, literally fusing two materials into one. Percussion Welder empowers some of the world’s leading companies with this simple, yet highly effective metal joining technique to create today’s most innovative, cutting-edge technology designs.

ISO Certification

Join dissimilar metals with unparalleled speed and strength using the Percussion Welder – the ultimate solution for clean, precise, and efficient welds.

Two white insulated wires joined to a metal cylinder, magnified
Stranded wire end with a dark weld ball, magnified
↓Next: WHY IS THE PERCUSSION WELDER DIFFERENT?

Gallery

What a fast weld looks like

Chapter 03 / 03

WHY IS THE PERCUSSION WELDER DIFFERENT?

About Us

Forge Strong Welds Between
Dissimilar Metals
In Less Than Time Than It Takes To Blink.

Seriously fast and seriously strong, the entire Percussion Welder forge welding action takes less than 2 milliseconds from beginning to end. It takes 400 milliseconds to blink. You do the math.

Medical Device Welding

No Electrodes To Wear Out, No Consumables To Purchase,
Reduced Material Waste
And Low Power Consumption.

Percussion welding equipment is friendly to designers and to the environment. Less waste, fewer expenses, and optimal efficiency are good for everyone involved.

What It Does

More Options Mean
Greater Design Possibilities
And Fewer Limitations.

Enjoy stronger welds that take up less space and preserve all the conductive properties of the original metals.

Medical

There’s No Filler Material Needed, No Solder Or Flux Necessary
Means Strong, Clean
Welds.

Our welds are also more resistant to shock and vibration for nearly any application.

Unmatched Speed and Precision

Percussion Welder completes welds in less than 2 milliseconds, delivering incredibly fast and accurate results for your most demanding projects.

Stronger, Cleaner Welds

Achieve robust and clean welds without the need for filler materials, solder, or flux, ensuring high-quality connections that withstand shock and vibration.

Cost-Effective and Eco-Friendly

Our welding technology reduces material waste and eliminates the need for consumables, offering a cost-effective and environmentally friendly solution.

Versatile Design Freedom

Join difficult-to-weld materials in previously impossible orientations, unlocking virtually unlimited design possibilities for innovative and cutting-edge applications.

See The Difference For Yourself. Get Hands-On Experience And Put Percussion Welding Equipment To The Test.

Let’s find a time for you to come in and actually get your hands dirty. Bring in your most challenging current project or we have a wide range of metals we can experiment with. Let us show you what Percussion Welder can do.

Why It’s Different — WHY IS THE PERCUSSION WELDER DIFFERENT?
Percussion Welder

No matter what your micro-welding challenge is, the Percussion Welder team at MTI Microwelding is available to offer guidance, answer questions, and even run live, in-person tests using our equipment.

Single copper wire standing upright on a flat metal strip after welding
Magnified weld of a steel pin to stranded copper wire on a copper block

FAQ

How fast is a percussion weld?

The entire forge-welding action takes less than 2 milliseconds from beginning to end. A blink takes about 400 milliseconds.

Does it need filler, solder or flux?

No. No filler material, solder or flux is needed, which keeps the welds clean. There are also no electrodes to wear out, material waste is reduced and power consumption is low.

What does it do to the original metals?

The welds preserve the conductive properties of the original metals and take up less space than other joints.

How do the welds hold up to shock and vibration?

Our welds are more resistant to shock and vibration, for nearly any application.

What kind of design freedom does it give?

It joins difficult-to-weld material combinations, in orientations previously considered impossible, so material choice is less limited by the joining method.

Can I try it on my own parts?

Yes. The team can find a time for you to come in, and can run live, in-person tests using their equipment. Bring a challenging current project, or use the range of metals they have on hand.

Still have a question? Tell us your weld challenge and an engineer will reply.

Start here

Bring your hardest joint to MTI Micro-Welding in Denver and watch it weld.

Prefer to talk? Book a demo or call 303-536-7838

Tell us your weld challenge →