Services
1990
welding since
ISO 9001
certified
5
services, from consultation to production
Milliseconds
to complete a percussion weld

Precision microwelding for the joints conventional welding can't reach — trusted by aerospace, medical, electronics, and automotive manufacturers since 1990, certified to ISO 9001, and engineered to your exact specification.
Chapter 01 / 07
Percussion Welding
Our signature capacitor-discharge process fuses components in milliseconds with virtually no heat-affected zone. The result is clean, repeatable joints on miniature parts, thin foils, and heat-sensitive assemblies — the work that conventional resistance and arc welding distort, discolor, or destroy. Engineered for precision, validated for production, documented for traceability.

Chapter 02 / 07
Dissimilar Metals Joining
Copper to stainless. Aluminum to steel. Refractory alloys to almost anything. We make combinations weldable that other shops won't quote, freeing your engineers to select materials based on performance — not joining limitations. Every dissimilar pairing is parameter-developed, metallurgically validated, and proven before it reaches your production floor.


Want to see it on your parts?
Send samples and we'll run test welds before you commit.
Gallery
Work from the lab
Chapter 03 / 07
Prototype & R&D Welding
Bring us your hardest joining problem at the napkin-sketch stage. We help you de-risk material choices, validate weld geometry, and move from concept to qualified part without surprises waiting downstream. Fast turnarounds, engineering-grade documentation, and the kind of partnership that makes your next program launch on time.

Chapter 04 / 07
Production Microwelding
ISO 9001 certified, high-volume welding with documented parameters and full lot traceability. Built for aerospace and medical-grade requirements where consistency isn't a target — it's the contract. Repeat-precision results across every shift, every lot, every program, with the inspection records to prove it part by part.

Chapter 05 / 07
Weld Engineering Consultation
Three decades of microwelding expertise embedded in your design team. We review part geometry, joint design, and fixturing strategy before you cut metal — saving you tooling costs, scrapped first articles, and program delays. Design-for-weldability guidance from engineers who've already solved the hardest joining problems in your industry.

Want to see it on your parts?
Send samples and we'll run test welds before you commit.
Chapter 06 / 07
Industry Solutions
Aerospace structures, implantable medical components, electronic interconnects, automotive sensors, and defense assemblies. Purpose-built welds for sectors where failure isn't an option and tolerances are measured in thousandths. Send us your specification, your print, or your toughest joining challenge — we'll meet it or beat it, on time and to standard.

Chapter 07 / 07
ready to forge a better joint?
Send us your part, your print, or your toughest welding challenge. We'll respond within one business day with a feasibility review — no obligation.
Where to next
Process Development
If you have a project that requires a unique or intricate micro welding solution, contact us and we will evaluate the application with you. Call us on 303-536-7838 for more details.
Open →Industries
Percussion welding is a versatile and reliable method for joining dissimilar metals in a variety of industries. Call us on 303-536-7838 for more details.
Open →Material List Send
Didn’t find a perfect match? Send us your materials for a complimentary compatibility test! Simply fill out the form, and we’ll email you the shipping details to begin your free
Open →Quality Documents
MTI MicroWelding is committed to delivering quality Percussion Welders and services to meet or exceed client expectations and focusing on continuous improvement in our processes. Call us on 303-536-7838 for more details.
Open →FAQ
What services do you offer?
Percussion welding, dissimilar metals joining, prototype and R&D welding, production microwelding, and weld engineering consultation.
Can you join dissimilar metals?
Yes. Copper to stainless, aluminum to steel, refractory alloys to almost anything. Every dissimilar pairing is parameter-developed, metallurgically validated and proven before it reaches your production floor.
Can you help at the prototype stage?
Yes. Bring us your hardest joining problem at the napkin-sketch stage. We help you de-risk material choices, validate weld geometry and move from concept to qualified part.
What documentation comes with production work?
Production microwelding is ISO 9001 certified, with documented parameters, full lot traceability and inspection records for every part.
What should I send, and how fast will I hear back?
Send your part, your print or your toughest welding challenge. We respond within one business day with a feasibility review, with no obligation.
Still have a question? Tell us your weld challenge and an engineer will reply.
Start here
We will review feasibility and tell you what the weld takes.
Prefer to talk? Book a demo or call 303-536-7838

