Percussion Welder

Services

Percussion microwelding for joints that resistance and arc welding distort, from prototype through documented production.

1990

welding since

ISO 9001

certified

5

services, from consultation to production

Milliseconds

to complete a percussion weld

MTI MicroWelding arc percussive welder power supply with bench fixture and cables

Precision microwelding for the joints conventional welding can't reach — trusted by aerospace, medical, electronics, and automotive manufacturers since 1990, certified to ISO 9001, and engineered to your exact specification.

↓Next: Percussion Welding

Chapter 01 / 07

Percussion Welding

Our signature capacitor-discharge process fuses components in milliseconds with virtually no heat-affected zone. The result is clean, repeatable joints on miniature parts, thin foils, and heat-sensitive assemblies — the work that conventional resistance and arc welding distort, discolor, or destroy. Engineered for precision, validated for production, documented for traceability.

Bright flash and sparks at the weld point between copper electrodes
↓Next: Dissimilar Metals Joining

Chapter 02 / 07

Dissimilar Metals Joining

Copper to stainless. Aluminum to steel. Refractory alloys to almost anything. We make combinations weldable that other shops won't quote, freeing your engineers to select materials based on performance — not joining limitations. Every dissimilar pairing is parameter-developed, metallurgically validated, and proven before it reaches your production floor.

Magnified weld of a steel pin to stranded copper wire on a copper block
Stranded wire end with a dark weld ball, magnified
↓Next: Prototype & R&D Welding

Want to see it on your parts?

Send samples and we'll run test welds before you commit.

Tell us your weld challenge →

Gallery

Work from the lab

Chapter 03 / 07

Prototype & R&D Welding

Bring us your hardest joining problem at the napkin-sketch stage. We help you de-risk material choices, validate weld geometry, and move from concept to qualified part without surprises waiting downstream. Fast turnarounds, engineering-grade documentation, and the kind of partnership that makes your next program launch on time.

Percussion welder with bench fixture beside two stereo microscopes on a lab bench
↓Next: Production Microwelding

Chapter 04 / 07

Production Microwelding

ISO 9001 certified, high-volume welding with documented parameters and full lot traceability. Built for aerospace and medical-grade requirements where consistency isn't a target — it's the contract. Repeat-precision results across every shift, every lot, every program, with the inspection records to prove it part by part.

Weld Monitor software showing a PASS result with waveform graphs and 100 percent weld readout
↓Next: Weld Engineering Consultation

Chapter 05 / 07

Weld Engineering Consultation

Three decades of microwelding expertise embedded in your design team. We review part geometry, joint design, and fixturing strategy before you cut metal — saving you tooling costs, scrapped first articles, and program delays. Design-for-weldability guidance from engineers who've already solved the hardest joining problems in your industry.

Welder, bench fixture and oscilloscope on a workbench in a shop with shelves of parts
↓Next: Industry Solutions

Want to see it on your parts?

Send samples and we'll run test welds before you commit.

Tell us your weld challenge →

Chapter 06 / 07

Industry Solutions

Aerospace structures, implantable medical components, electronic interconnects, automotive sensors, and defense assemblies. Purpose-built welds for sectors where failure isn't an option and tolerances are measured in thousandths. Send us your specification, your print, or your toughest joining challenge — we'll meet it or beat it, on time and to standard.

Two white insulated wires joined to a metal cylinder, magnified
↓Next: ready to forge a better joint?

Chapter 07 / 07

ready to forge a better joint?

Send us your part, your print, or your toughest welding challenge. We'll respond within one business day with a feasibility review — no obligation.

FAQ

What services do you offer?

Percussion welding, dissimilar metals joining, prototype and R&D welding, production microwelding, and weld engineering consultation.

Can you join dissimilar metals?

Yes. Copper to stainless, aluminum to steel, refractory alloys to almost anything. Every dissimilar pairing is parameter-developed, metallurgically validated and proven before it reaches your production floor.

Can you help at the prototype stage?

Yes. Bring us your hardest joining problem at the napkin-sketch stage. We help you de-risk material choices, validate weld geometry and move from concept to qualified part.

What documentation comes with production work?

Production microwelding is ISO 9001 certified, with documented parameters, full lot traceability and inspection records for every part.

What should I send, and how fast will I hear back?

Send your part, your print or your toughest welding challenge. We respond within one business day with a feasibility review, with no obligation.

Still have a question? Tell us your weld challenge and an engineer will reply.

Start here

We will review feasibility and tell you what the weld takes.

Prefer to talk? Book a demo or call 303-536-7838

Tell us your weld challenge →